| Cross-border | |
|
|
|
|
| |||||||||||||||||||||
|
|
|
| |||||||||||||||||||||
|
|
|
| |||||||||||||||||||||
|
|
|
| |||||||||||||||||||||
Zhuzhou CNC Carbide Insert SNMG120404-HA: Machining Performance and Applications
Advantages of coated carbide grades:
1. The golden-yellow TiN coating reduces friction and enhances wear detection.
2. The thermal barrier properties of the specially structured Al2O3 deposition layer ensure high-speed
During dry cutting, the insert substrate’s resistance to plastic deformation.
3. The TiCN layer exhibits resistance to abrasive wear, thereby enhancing the wear resistance of the tool’s flank face.
Stronger.
4. The use of gradient sintering technology enhances the impact resistance and wear resistance of the cutting edge, thereby improving
The cutting edge’s resistance to damage.
5. Carbides with a special crystal structure enhance the red hardness of the blade substrate and strengthen
Improved the blade’s high-temperature resistance.
Characteristics and Applications of Standard Coated Grades
YBM151—a special microstructure matrix combined with TiCN, a thin Al2O3 layer, and TiN coating—exhibits excellent resistance to diffusion wear and plastic deformation, as well as superior impact resistance, making it suitable for finish, semi-finish, and rough machining of stainless steel.
YBM251—A substrate with excellent toughness and strength, combined with TiCN, a thin Al2O3 layer, and TiN coating, is suitable for semi-finishing and rough machining of stainless steel.
YBD151—A combination of a highly wear-resistant substrate with MT-Ti(CN), thick Al₂O₃, and TiN coatings, suitable for the finish and semi-finish machining of cast iron.
YBC151—a combination of a highly wear-resistant substrate with MT-TiCN, thick Al2O3, and TiN coatings; suitable for the finish machining of steel.
YBC251—A tough substrate with excellent edge toughness, combined with MTTiCN, thick Al2O3, and TiN coatings.
Suitable for semi-finishing of steel.
YBC351—features a high-strength, plastic-deformation-resistant substrate combined with M T -TiCN, thick Al2O3, and TiN coatings; exhibits excellent toughness and resistance to plastic deformation, making it suitable for rough machining of steel.
Machining Performance and Applications of Diamond-Coated Carbide Inserts
Advantages of coated carbide grades:
1. The golden-yellow TiN coating reduces friction and enhances wear detection.
2. The thermal barrier properties of the specially structured Al2O3 deposition layer ensure high-speed
During dry cutting, the insert substrate’s resistance to plastic deformation.
3. The TiCN layer exhibits resistance to abrasive wear, thereby enhancing the wear resistance of the tool’s flank face.
Stronger.
4. The use of gradient sintering technology enhances the impact resistance and wear resistance of the cutting edge, thereby improving
The cutting edge’s resistance to damage.
5. Carbides with a special crystal structure enhance the red hardness of the blade substrate and strengthen
Improved the blade’s high-temperature resistance.
Characteristics and Applications of Standard Coated Grades
YBM151—a special microstructure matrix combined with TiCN, a thin Al2O3 layer, and TiN coating—exhibits excellent resistance to diffusion wear and plastic deformation, as well as superior impact resistance, making it suitable for finish, semi-finish, and rough machining of stainless steel.
YBM251—A substrate with excellent toughness and strength, combined with TiCN, a thin Al2O3 layer, and TiN coating, is suitable for semi-finishing and rough machining of stainless steel.
YBD151—A combination of a highly wear-resistant substrate with MT-Ti(CN), thick Al₂O₃, and TiN coatings, suitable for finish and semi-finish machining of cast iron.
YBC151—a substrate with high wear resistance combined with MT-TiCN, thick Al₂O₃, and TiN coatings; suitable for the finish machining of steel.
YBC251—A tough substrate with excellent edge toughness, combined with MTTiCN, thick Al2O3, and TiN coatings.
Suitable for semi-finishing of steel.
YBC351—features a high-strength, plastic-deformation-resistant substrate combined with M T -TiCN, thick Al2O3, and TiN coatings; exhibits excellent toughness and resistance to plastic deformation, making it suitable for rough machining of steel.
Meaning of tool model numbers:
For example:CNMG 120408 - MA UC5115
Each letter denotes the blade’s shape: H—regular hexagon; O—regular octagon; P—regular pentagon; S—square; T—equilateral triangle; C—rhombus with an 80° apex angle; D—rhombus with a 55° apex angle; E—rhombus with a 75° apex angle, and so on.
The second letter indicates the blade back rake angle: A—3°; B—5°; C—7°; D—15°; E—20°; F—25°; G—30°; N—0°; P—11°; O—other back rake angles.
The third letter indicates the blade precision code (refer to the comprehensive catalog for specific precision details).
The fourth letter indicates the blade groove or hole code (refer to the comprehensive sample for specific groove and hole details).
The set of numbers indicates the blade length.
The second set of digits indicates the blade thickness code (refer to the comprehensive sample for the corresponding value).
The third group of digits indicates the blade tip radius code, commonly referred to in the machining industry as the blade tip R-radius.
In the examples, MA denotes the groove geometry on the insert face (select the appropriate groove code for different cutting conditions).
UC5115 denotes the coating on the blade surface; different coatings are used for machining different workpiece materials.
Advantages of coated carbide grades:
1. The golden-yellow TiN coating reduces friction and enhances wear detection.
2. The thermal barrier properties of the specially structured Al₂O₃ coating ensure the insert substrate’s resistance to plastic deformation during high-speed dry cutting.
3. The TiCN layer exhibits excellent abrasive wear resistance, further enhancing the wear resistance of the tool’s flank face.
4. Gradient sintering technology is employed to enhance the impact resistance and wear resistance of the cutting edge, thereby improving its resistance to damage.
5. Carbides with a special crystal structure enhance the red hardness of the blade substrate and improve its high-temperature resistance.
Common designations in the cutting tool industry:
Workpiece material: P—carbon steel; M—stainless steel; K—cast iron; N—nonferrous metals (e.g., aluminum); S—heat-resistant alloys and titanium alloys; H—high-hardness steel.
Machining range: F—finishing; S—light cutting; M—medium cutting; G—semi-heavy cutting; H—heavy cutting.
The three cutting parameters are: VC—cutting speed, in m/min; f—feed rate, in mm/rev; and ap—depth of cut, in mm.
Where: Vc = π × Dm × n / 1000; Dm = workpiece diameter; n = spindle speed of the machine tool.
F=L/n L-Cutting length per minute n – Machine tool spindle speed
ApThe depth of cut is equal to the chip width.
Combined numberRecommended Use
YW1It exhibits good red hardness and can withstand a certain impact load, making it highly versatile.Alloy.Suitable for machining difficult-to-cut steels such as heat-resistant steel, high-manganese steel, and stainless steel, as well asSuitable for machining ordinary steel and cast iron..
YW2Its wear resistance is second only toYW1, but its usage intensity is relatively high, enabling it to withstand significant impact.Impact load, suitable for rough machining of heat-resistant steel, high-manganese steel, stainless steel, and alloy steel.Semi-finishing is also suitable for plain steel and cast steel..
YT30Wear resistance and operating cutting speed are relativelyYT15High, but with high impact resistance.Poor machinability. Suitable for finish machining of carbon and alloy steels, such as precision turning of small-diameter workpieces.Precision boring, precision reaming, etc..
YT15Wear resistance is superior toYT15Alloy, but with lower impact toughnessYT5Poor. Suitable for steel,Steel casting, semi-finish machining of cutting sections in alloy steel, or finish machining of small cutting sections..
YT14High usage intensity, excellent impact and seismic resistance, second only toYT5Alloy, but resistantRelatively abrasiveYT5Okay, suitable for rough turning during continuous cutting of carbon steel and alloy steel.Milling, as well as semi-finishing and finishing turning in intermittent cutting operations.
YT5In tungsten-cobalt-titanium alloys, strength, impact resistance, and seismic resistance are enhanced, but wear resistance is relativelyPoor. Suitable for carbon steel and alloy steel (including forgings, stamped parts, and cast-iron surfaces).) Rough turning, rough planing, and semi-finish planing during intermittent cutting.
YG3XIn tungsten-cobalt-titanium alloys, wear resistance is high, but impact toughness is poor, making them suitable for cast iron.High-speed finishing of nonferrous metals and their alloys, broken fire steel, and small-cross-section alloy steels..
YG3Its wear resistance is second only toYG3X, relatively sensitive to impact and vibration, suitable for cast iron and non-ferrous metals.Fine and semi-fine turning of metals and their alloys during continuous cutting, as well as thread turning and reaming.
YG6AIt is a fine-grained alloy with excellent wear resistance, suitable for chilled cast iron, non-ferrous metals, and theirSemi-finishing of alloys is also suitable for the semi-finishing and finishing of broken-fire steel alloys and alloy steels.Work.
YG6XIt is a fine-grained tungsten carbide alloy, with wear resistance that is higher thanYG6High, with approximate usage intensityAtYG6Alloy, suitable for machining chilled alloy cast iron and heat-resistant alloy steel, also suitableOn the finish machining of ordinary cast iron.
YG6It has relatively high wear resistance, but lower thanYG3, impact and vibration resistance is higher thanYG3XThat's good. Suitable.For cast iron, non-ferrous metals and alloys, and non-metallic materials at medium cutting speeds, semi-Fine processing and fine processing.
YG8High usage intensity, impact resistance, and relatively good seismic performance.YG6Okay, but wear resistance and allowanceThe cutting speed is relatively low. It is suitable for cast iron, non-ferrous metals and alloys, and non-metallic materials.Use low-speed rough machining.
YD201Suitable for semi-finishing and rough machining of cast iron and light alloys; can also be used for cast iron.Milling of Low-Alloy Steel.
Product Image Display:
| Factory Showcase |
|
|
| |||||||
|
|
| |||||||
| Super Source Factory |
| One-stop service / Customization based on your drawings / Delivery and installation / After-sales guarantee |
|
|
|
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|
|
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|
|
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
|
|
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| HOT SALESales Ranking | ||
| |
| item | value |
| Applicable machine | CNC grooving machine |
| Place of Origin | None |
| Usage | CNC grooving machine |
| Model Number | SNMG120404-HA |
| Hardness | None |
| Insert Type | grooving insert |
| Coating | uncoated |
Zhuzhou Site cemented carbide Co., Ltd locates in Zhuzhou City, Hunan Province, China, the largest tungsten carbide producing area in China. Our main products inclues: skating board, cast tungsten carbide, ferrotungsten, ceramet inserts, PCD tools, porcelain insulators, tungsten carbide rods, strips, roll rings, disc cutters, brazed tips, CNC inserts, carbide pins, carbide studs, drawing dies, heading dies,wearrisistant parts, precision tools, non-standard and deep-processing products and so on. We are a technology trading company, committed to resource best products for who want to get good quality and best price products. Our company gathered the professional staff members in the area of designing, producing and sales. Our workers are well trained and experienced. Our team is honest, positive, keeping promise, working hard and carefully. We sincerely hope we can provide our clients with good quality , moderate price together with professional service. We have good relations with many factories in this line. We can get a discount price to save cost for you. We have large stock to keep the fastest delivery. For each item, we have the professional and top 1 as the supplier. For each item, we have a specialized factory as the supplier. For each item, we must go to the factory to have the quality testing at least third times. In this way, Our products are 100% quality guaranteed and delivery fast.
1. Who are we?
We are based in Hunan, China, started from 2014, sell to Eastern Europe(20.00%),North America(20.00%),South Asia(10.00%),Southern Europe(10.00%),Northern Europe(10.00%),Western Europe(10.00%),Mid East(10.00%),South America(10.00%). There are totally about 11-50 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always a final inspection before shipment;
3. What can you buy from us?
CNC cutting tools,turning tools,solid carbide rods,Milling tools,Holemaking tools
4. Why should you buy from us and not from other suppliers?
Our company has a technical service consultant team comprising senior engineers, engineers, and technical experts at all levels who can provide various users with perfect product design, technical solutions, training, and technical consultation.
5. What services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency: USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union;
Language Spoken: English,Chinese
